Tristate Machinery Dismantlers Forum > ILLINOIS
> Industrial Machines
> New
> New orion flex cts automatic pallet stretch wrapper ( )
New orion flex cts automatic pallet stretch wrapper ( )
Conveyorized 2 Station Automatic Stretch Wrapping Solution
The Flex CTS eliminates the need for an operator to attach & cut the stretch film AND eliminates time-loss from forklift drives watching loads being wrapped. Simply place the pallet-load on the infeed conveyor via forklift, and pull a lanyard switch while backing away. The machine will advance the load into the wrapping zone automatically, freeing the loading zone to receive another load. The machine will wrap the load as you have pre-determined it to do, automatically adapting to the load size and shape. (Within machine specifications)
FUNCTIONALITY, UPTIME and SAFE interaction are all critical to your operation! The Orion Flex series designs include many standard features to enhance the machine s performance, uptime and safe operator interaction. (Often options with competitive models)
OPERATIONAL features on the Flex CTS
Motor Driven Powered Conveyors (No load pushing or dead rollers!)
Easy to use Touch-Screen HMI (No maze of switches & pushbuttons!)
Separate Top / Bottom Wrap Counts adjustable from 1-9
Separate Up / Down Film Carriage Speed Controls (No single speed control!)
Automatic Film Force-to-Load Control (No load cells or strain gauges!)
Automatic Load Height Detection Photocell
Lanyard Switch Included for Remote Cycle Start
Automatic Film Clamping & Cutting (No operator needed!)
Film Tail Press-to-Load (Helps prevent film unraveling!)
Film Roping Bar to Lock Load to Pallet
DURABILITY features on the Flex CTS
Precision Ring Bearing Turntable Support (No Casters!)
Direct Chain/Sprocket Turntable Drive (No belt!)
Industrial PLC Controller (No proprietary microprocessor!)
AC Motors (No DC motor brushes!)
Power Track Film Carriage Cable Carrier
Structural Steel Tube Base Frame
SAFE interaction features on the Flex CTS
InstaThread Film Carriage, Drop-In Film threading
Film Carriage Down Obstacle Detection, stops drive
Film Carriage Drop-Lock device, prevents free-falling
FLEX CTS Standard Specifications
Maximum Load Size 48"W x 48"L x 72"H
Minimum Load Size 36"W x 36"L x 20"H
Weight Capacity Up to 4,000 Pounds
Stretch Film 20 Wide, up to 110 gauge
Fully Automatic Film Tail Clamping, Cutting & Press-to-Load
Combination Impulse Wire Film Cutting and Pneumatic Film Press-Down System
Easy to use Touch-Screen HMI Panel Display for easiest operator use
Telemecanique Industrial Programmable Logic Controller (Non-Proprietary)
Industrial Switches for E-Stop & Main Power
Separate Top and Bottom 1-9 Wrap Count Selectors
Separate Film Carriage Up/Down Speed Controls
Photocell for Automatic Load Height Detection
NEMA 12 Dust/Splash-Proof Control Enclosure
Digital Control Settings for motor speeds
Manual Jogs for motorized functions
Film Carriage, Stretch & Delivery
20" Orion Insta-Thread Powered PreStretch Film Delivery System
260% Standard Pre-Stretch (Sprocket changeable from 100% to 395%)
AUTOMATIC Film Force-to-Load Control works like Cruise Control
Shock Absorber Film Dancer Bar with Non-Wearing Sensor
Precision Polyurethane Pre-Stretch Rollers for Consistent Film Yield
AC Drive Motor with Variable Frequency Drive
No Lube Belt Lift/Lower system with Drop-Lock Technology
Multi-Point UHMW Precision Carriage Guidance System
Insta-Sense Film Out/Broken Sensing Logic
Electronic Film Tension Control Adjustment
Easy Drop-In Film Threading Design
Turntable Structure, Support & Drive
Precision Ring Bearing Turntable Support System
Up to 15 RPM Variable Speed with adjustable Soft-Start
Heavy Duty Direct Chain & Sprocket Drive
Electronically Adjustable Acceleration/Deceleration (Soft Start)
Positive Alignment home positioning & locking feature
One 5' Powered Loading Zone Conveyor Included
18" Height to Top of Rollers
52" Effective Conveyor Width
2.5" Diameter Rollers on 3.75" Centers
Driven Via Heavy Duty Loop to Loop Chain
FLEX CTS Specifications cont. & Proposal Summary
115/1/60, 20 Amp Electrical Service
80 PSI clean/dry Compressed Air @ 3 CFM
1. Pallet load is set onto the loading zone (infeed conveyor) via forklift
2. Driver backs away from wrapper and pulls lanyard switch to start the wrap cycle
3. Once load advanced into turntable wrap zone, another load may be loaded onto the loading zone
4. When wrap cycle is complete, driver removes wrapped load from the turntable wrap zone
Flex CTS base machine price $25,400.00
Ask your Orion Distributor about great LEASE options available!
In stock in Tampa, Florida 33605.
Transport Cost is NOT included
Set-Up & Training is offered by authorized Orion Distributor
4 years on all Major Components
Lifetime on InstaThread Stretch Rollers
NOTE: The standard layout and flow of the CTS is infeed conveyor loading and turntable unloading. By referencing the layout drawing of the CTS, you will see that, on the turntable, the loads (outlined boxes of 48 x 48 and 30 x 30 ) are justified to the load reference corner . In order to ensure optimal film tail treatment on each load, the loads should be justified to the clamp side of the conveyor when loading. When the system is activated by pulling the lanyard switch after loading, the machine automatically transfers the load from the infeed conveyor to the turntable conveyor, stopping the load with the leading edge in the position shown as the load reference corner in the drawing. By justifying the load to the clamp side of the conveyor and stopping the leading edge in the same place each time, the load is always consistently positioned for optimal film tail treatment (clamp / cut / press).
FLEX SERIES WARRANTY EFFECTIVE SEPTEMBER 1, 2007
Damage in transport is the responsibility of the carrier and is not covered under our warranty.
For most components valued at under $300 list price, Orion does not require that the defective component be returned. All defective components valued at $300 or more list price must be returned to Orion s Memphis service center. It is at Orion s sole discretion as to whether any given component must be returned, regardless of its value, for the purpose of determination of warranty status and the nature of the defect. Furthermore, confirmation that the part does not need to be returned must be provided by Orion at the time of order placement.
Orion recommends that the purchase of an Orion Production Assurance Kit (SPARE PARTS) be considered to maximize system uptime. See your Orion distributor for details.
More Info: mike.****@quickpakinc.com
Visit us: http://quickpakinc.com/index.html
